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rock saw

rock saw

The TGEC Excavator Hydraulic Rock Saw uses a large-diameter circular cutting blade driven by a high-torque hydraulic motor to make precise, controlled cuts through rock, concrete, stone and asphalt. Five models cover excavators from 6 to 40 tons with saw disc diameters from 600 to 3600 mm, including a double-disc configuration for parallel cutting.
Product Name: Diamond rock saw / Concrete disc saw / Asphalt cutter / Hydraulic disc cutter / Rock cutting attachment for excavator
Type: Rock Saws
After-sales Service: Provided
Warranty: 1 Year
Customization: Available
Shipping Cost: Negotiate with us about shipping cost and estimated delivery time.
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Overview
FAQ

Product Overview

This rock saw bolts onto your excavator boom where the bucket would normally go. A high-torque hydraulic motor spins a large circular blade, letting you make clean, straight cuts through hard materials with far less vibration than a breaker or blasting. The boom gives you precise control over positioning, downforce, and feed rate, while the operator adjusts hydraulic flow to dial in cutting speed. It's a go-to tool for dimension stone work, concrete cutting, trenching, road jobs, and structural demolition where clean edges and controlled depth matter.

Five models cover just about any excavator size and cutting need you'll run into. The TG-RS60 fits 6 to 9-ton mini excavators with 600 to 1200 mm discs, the TG-RS150 handles 10 to 18-ton machines with 1000 to 1800 mm discs, the TG-RS200 runs on 20 to 27-ton carriers with 2000 to 2600 mm discs, the TG-RS300 is built for 30 to 40-ton excavators with 2800 to 3600 mm discs, and the TG-RS200D gives you a double-disc setup for parallel cutting on 20 to 27-ton machines. They're part of the TGEC excavator rock saws lineup, each one engineered to hold up to the demands of professional hard-material cutting.

Technical Specifications

Five models cover excavators from 6 to 40 tons. All dimensions and performance figures are listed in metric with imperial equivalents.

ParameterTG-RS60TG-RS150TG-RS200TG-RS300TG-RS200D
Matching Excavator Class6–9 t (6.6–9.9 ton)10–18 t (11–19.8 ton)20–27 t (22–29.7 ton)30–40 t (33–44 ton)20–27 t (22–29.7 ton)
Saw Disc Diameter600–1200 mm (23.6–47.2 in)1000–1800 mm (39.4–70.9 in)2000–2600 mm (78.7–102.4 in)2800–3600 mm (110.2–141.7 in)2000–2600 mm (78.7–102.4 in)
Cutting Width5–9 mm (0.2–0.35 in)10–14 mm (0.4–0.55 in)12–16 mm (0.47–0.63 in)14–18 mm (0.55–0.71 in)12–16 mm (0.47–0.63 in)
Rated Pressure20–25 MPa (2900–3625 psi)20–25 MPa (2900–3625 psi)30 MPa (4350 psi)30 MPa (4350 psi)30 MPa (4350 psi)
Attachment Weight400 kg (882 lb)600 kg (1323 lb)800 kg (1764 lb)1000 kg (2205 lb)1000 kg (2205 lb)
Double Disc ConfigurationStandard

Table data is for reference only. Actual specifications may vary based on the final configuration. Please contact the TianGe technical team for details.

How It Works

Pressurized hydraulic fluid from your excavator's auxiliary circuit feeds into a high-torque motor mounted on the saw frame, spinning the motor shaft. That shaft connects directly to the circular blade hub, transferring torque to the blade. As the blade turns at controlled speed, its cutting edge—typically diamond-impregnated segments for hard, abrasive materials or carbide-tipped teeth for softer stuff—cuts through the material. The excavator boom gives you downforce and feed control, pushing the blade into the cut at a steady rate, while the operator adjusts hydraulic flow to fine-tune cutting speed. Depending on the setup and job, water or air cooling can be used to keep blade temperature in check and knock down dust.

Application Scenarios

  • Quarrying and dimension stone: Cut granite, marble, limestone and other stone blocks with precise, controlled cuts that preserve material quality and reduce waste from explosive fracture.

  • Concrete cutting and demolition: Cut reinforced concrete slabs, walls, foundations and structural elements during building demolition, renovation and foundation work where controlled cutting minimizes vibration and dust.

  • Trenching and pipeline construction: Cut rock and concrete trenches for pipeline installation, utility work and underground infrastructure where clean, straight cut walls are required.

  • Road and highway construction: Cut asphalt and concrete pavement for road reconstruction, expansion joint installation, utility access cuts and highway repair projects.

  • Mining and underground excavation: Cut hard ore and rock in mining operations and tunnel headings where controlled cutting reduces flyrock and ground vibration compared to blasting or breaking.

For more detailed application guidance, see What Can an Excavator Rock Saw Be Used for on Construction and Quarrying Jobs?.

Installation & Mounting

The rock saw mounts to your excavator boom in place of the bucket, using a custom bracket machined to match your machine's pin spacing, pin diameter, and linkage geometry. The bracket ties into both the boom pin and the bucket linkage, and the auxiliary hydraulic lines connect to the unit's manifold to supply flow for the saw motor. When ordering, provide your excavator make and model, operating weight, pin-to-pin spacing, pin diameter, stick width, and auxiliary hydraulic flow and pressure. The unit can also be configured for mechanical or hydraulic quick couplers—just specify your coupler type. For a full selection framework covering machine matching, material, and cutting requirements, check out How to Choose the Right Excavator Rock Saw for Your Project.

Wear Parts & Service

The main wear items are the cutting blade or segments, the hydraulic motor, the drive bearings, and the hydraulic hoses. Check the blade regularly for wear, segment loss, or cracking, and replace or re-tip it when cutting quality drops. Worn or damaged blades cause rough cuts, extra vibration, and strain on the hydraulic motor. Keep an eye on the hydraulic motor and drive bearings for leaks, unusual noise, or excessive play during routine checks. Inspect hydraulic hoses for abrasion, cracking, or leaks at the fittings, and replace any that show damage. Grease the mounting bracket pins and bushings according to the maintenance schedule and check them for wear. TGEC can supply genuine replacement blades, blade segments, seal kits, and wear components for all five models.

Request a Quote — Excavator Hydraulic Rock Saw

To get a quote for the TGEC hydraulic rock saw, send us your excavator's operating weight, auxiliary hydraulic flow (L/min) and pressure (MPa), pin-to-pin spacing and pin diameter, and quick-coupler type if you're using one. Let us know which model you're evaluating—TG-RS60, TG-RS150, TG-RS200, TG-RS300, or the double-disc TG-RS200D—along with the cutting depth you need and the primary material you'll be cutting (granite, limestone, concrete, asphalt, etc.). That way we can recommend the right blade segment type. Once we have your specs, our engineering team will check compatibility with your excavator, confirm the correct mounting bracket, and send you a detailed quote with pricing and lead time.

Frequently Asked Questions

What is an excavator hydraulic rock saw?+

An excavator hydraulic rock saw is a hydraulic attachment that mounts to the excavator boom in place of the bucket and uses a large-diameter circular cutting blade driven by a high-torque hydraulic motor to cut through rock, concrete, stone, asphalt and other hard materials. The blade rotates at controlled speed while the excavator boom provides downforce and feed, producing clean, precise cuts with minimal vibration compared to hydraulic breakers or blasting. Five models cover excavators from 6 to 40 tons with saw disc diameters from 600 to 3600 mm.

What applications is an excavator rock saw designed for?+

An excavator rock saw is designed for applications requiring precise, controlled cutting of hard materials. Common uses include dimension stone quarrying where clean cuts preserve granite, marble and limestone block quality; concrete cutting and demolition for slabs, walls and foundations; trenching and pipeline construction for rock and concrete trench walls; road and highway work for asphalt and concrete pavement cutting; and mining and underground excavation for hard ore and rock cutting. The saw is particularly valuable where vibration, noise or flyrock from breakers or blasting must be minimized.

What excavator information is required for rock saw matching?+

To match a hydraulic rock saw to your excavator, provide the excavator make and model, operating weight in tons, auxiliary hydraulic flow in L/min and pressure in MPa, pin-to-pin spacing at the boom-to-bucket connection, pin diameter, stick width, and whether the machine uses a mechanical or hydraulic quick coupler. Also specify the primary application, material type and required cutting depth. This information allows the TGEC team to confirm the correct model (TG-RS60 for 6 to 9 tons, TG-RS150 for 10 to 18 tons, TG-RS200 or TG-RS200D for 20 to 27 tons, TG-RS300 for 30 to 40 tons) and supply the correct mounting bracket.

What hydraulic specifications should be confirmed before ordering?+

Before ordering, confirm that the excavator has an auxiliary hydraulic circuit with sufficient flow and pressure to drive the rock saw hydraulic motor. The rated pressure requirements range from 20 to 25 MPa for the TG-RS60 and TG-RS150 models, and 30 MPa for the TG-RS200, TG-RS300 and TG-RS200D configurations. Verify that the hydraulic circuit can deliver the required flow for continuous cutting operation without overheating, and that the hydraulic connections match the attachment hose fittings. Provide the auxiliary hydraulic flow and pressure specifications to the TGEC team, who will confirm compatibility and recommend any required hydraulic adjustments.

What materials can the rock saw be configured to cut?+

TGEC hydraulic rock saws can be configured to cut a wide range of hard materials including granite, basalt, limestone, marble, sandstone, quartzite and other natural stone in quarrying and dimension stone applications; reinforced and unreinforced concrete in building demolition and structural cutting; asphalt and concrete pavement in road construction; hard ore and rock in mining and underground excavation; and masonry, brick and other construction materials in demolition work. Diamond-impregnated blade segments are typically used for very hard or abrasive materials, while carbide-tipped blades may be suitable for softer materials. Contact the TGEC technical team with your specific material requirements to confirm the appropriate blade configuration.

How should buyers determine the required cutting depth?+

The required cutting depth depends on the specific application and material. For dimension stone quarrying, cutting depth is determined by the desired block height and the quarry extraction method. For concrete cutting, it depends on the slab or wall thickness. For trenching, it depends on the required trench depth. The saw disc diameter directly affects maximum cutting depth, with the TG-RS60 providing up to approximately 600 mm cutting depth with 1200 mm discs, the TG-RS150 up to approximately 900 mm with 1800 mm discs, the TG-RS200 up to approximately 1300 mm with 2600 mm discs, and the TG-RS300 up to approximately 1800 mm with 3600 mm discs. Consider whether the required depth can be achieved in a single pass or whether multiple passes are acceptable.

What should be considered when selecting a saw blade?+

When selecting a saw blade, consider the material type and hardness, which determines whether diamond-impregnated segments or carbide-tipped teeth are appropriate; the material abrasiveness, which affects blade wear rate and segment bond hardness; the required cutting depth and speed, which influence blade diameter; and the available hydraulic power, which must match the motor and blade combination. Diamond-impregnated segments are recommended for hard, abrasive materials such as granite, basalt and reinforced concrete, with segment bond hardness matched to the material abrasiveness. Carbide-tipped blades may be more economical for softer materials such as limestone, asphalt and general concrete. The double-disc configuration (TG-RS200D) should be considered when two parallel cut lines are required.

How is the rock saw mounted to an excavator?+

The hydraulic rock saw mounts to the excavator boom in place of the bucket, using a custom mounting bracket matched to the excavator pin spacing, pin diameter and linkage geometry. The bracket connects to both the boom pin and the bucket linkage, and the auxiliary hydraulic hoses connect to the unit hydraulic manifold to supply flow for the saw motor. Installation involves removing the bucket, aligning the bracket with the boom and linkage, installing the boom and linkage pins, and connecting the hydraulic hoses. The unit can be configured for mechanical or hydraulic quick-coupler compatibility. When ordering, provide the excavator make and model, operating weight, pin-to-pin spacing, pin diameter and stick width so the correct bracket is supplied.

Can the rock saw configuration be customized?+

Yes. TGEC can configure hydraulic rock saws for different excavator models and applications through custom mounting brackets, quick-coupler interfaces, blade configurations and regional hydraulic connection setups. The five base models cover excavators from 6 to 40 tons, and each can be fitted with a bracket matched to your specific machine pin dimensions and linkage geometry. For specialized applications, additional configuration options such as modified disc diameters, custom cutting widths, alternative blade segment arrangements, water cooling or dust suppression systems, and specified paint finishes can be evaluated subject to engineering and production review. The TG-RS200D double-disc model provides a factory dual-blade configuration for parallel cutting applications.

What wear components should buyers consider?+

The primary wear components are the cutting blade or blade segments, which should be inspected regularly and replaced or re-tipped when cutting performance declines. Buyers should consider ordering spare blade sets or replacement segments to minimize downtime during peak production periods, especially when working in highly abrasive materials that accelerate segment wear. Other wear items include the hydraulic motor, drive bearings, mounting bracket pins and bushings, and hydraulic hoses. The hydraulic hoses should be inspected for abrasion and cracking, and spare hoses can be ordered for field replacement. Seal kits for the hydraulic motor and drive assembly should be kept on hand for routine maintenance. TGEC supplies genuine replacement blades, diamond segments, carbide teeth, seal kits, bearings and wear components for all five models.
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