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M-Series Gas-Free Hydraulic Breaker

M-Series Gas-Free Hydraulic Breaker

The M‑Series gas‑free breaker is the mid‑size workhorse in TGEC's fully‑hydraulic lineup – built for general demolition, road work, and medium rock breaking on 10‑ to 32‑ton excavators. Five models, tool diameters from 100 to 140 mm.
Product Name: M-Series Gas-Free Hydraulic Breaker / M-Series Hydraulic Hammer / Fully-Hydraulic Breaker / Gas-Free Hammer / Nitrogen-Free Hydraulic Breaker
Type: Gas-Free Hydraulic Breakers
After-sales Service: Provided
Warranty: 1 Year
Customization: Available
Shipping Cost: Negotiate with us about shipping cost and estimated delivery time.
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Overview
FAQ

Product Overview

The M‑Series is TGEC's mid‑range fully‑hydraulic breaker, designed for everyday demolition, road construction, utility work, and medium rock breaking on excavators from 10 to 32 tons. Like all TGEC gas‑free breakers, it runs entirely on hydraulic pressure – no nitrogen gas, no charging, no gas seals to fail. The fully‑hydraulic valve handles both the power and return strokes, which simplifies maintenance and keeps performance consistent no matter the temperature or altitude. Part of the TGEC excavator gas‑free hydraulic breakers lineup.

Five models cover carriers from 10 to 32 tons, with service weights from 750 to 1650 kg and tool diameters from 100 to 140 mm. Impact rates range from 320 to 840 bpm depending on the model and flow, with operating pressure from 140 to 180 bar and oil flow from 80 to 170 L/min. The M‑Series is aimed at contractors who need a solid, low‑maintenance breaker for daily demolition and construction work – a good balance of impact energy, smooth operation, and no nitrogen charging or gas-pressure maintenance. For a compact‑profile breaker, check the R‑Series (20‑40 ton machines); for heavy‑duty jobs, the V‑Series covers 18‑120 ton carriers.

Balanced Fully-Hydraulic Performance

The M‑Series is designed to operate across its specified hydraulic flow range, allowing impact frequency to vary according to model and hydraulic input. This gives contractors a balanced mix of impact energy and frequency across the carrier range, suitable for materials from asphalt and friable concrete to medium‑hard rock. The fully‑hydraulic valve manages piston timing throughout the cycle, keeping operation smooth and consistent across different working conditions.

The fully‑hydraulic setup delivers smooth, consistent impact delivery. The hydraulic valve controls piston motion precisely throughout the cycle, reducing harsh impact spikes. Rubber isolation mounts between the power cell and housing help reduce vibration transmission to the excavator, improving operator comfort on long runs and reducing wear on the boom and stick.

Models and Specifications

Five models cover excavators from 10 to 32 tons. All specs include metric and imperial units.

ParameterTG-MS750 HBTG-MS1000 HBTG-MS1200 HBTG-MS1500 HBTG-MS1650 HB
Carrier Weight10–17 t (11–18.7 ton)12–21 t (13.2–23.1 ton)15–26 t (16.5–28.7 ton)17–29 t (18.7–31.9 ton)19–32 t (20.9–35.3 ton)
Service Weight750 kg (1653 lb)1000 kg (2205 lb)1200 kg (2646 lb)1500 kg (3307 lb)1650 kg (3638 lb)
Tool Diameter100 mm (3.94 in)110 mm (4.33 in)120 mm (4.72 in)135 mm (5.31 in)140 mm (5.51 in)
Max Hydraulic Input Power34 kW (45.6 hp)39 kW (52.3 hp)42 kW (56.3 hp)46 kW (61.7 hp)51 kW (68.4 hp)
Oil Flow80–120 L/min (21.1–31.7 GPM)85–130 L/min (22.5–34.3 GPM)100–140 L/min (26.4–37.0 GPM)120–155 L/min (31.7–40.9 GPM)130–170 L/min (34.3–44.9 GPM)
Operating Pressure140–170 bar (2030–2465 psi)160–180 bar (2320–2610 psi)160–180 bar (2320–2610 psi)160–180 bar (2320–2610 psi)160–180 bar (2320–2610 psi)
Impact Rate370–840 bpm350–750 bpm340–680 bpm330–680 bpm320–640 bpm

Table data for reference only. Final specs depend on configuration – contact TianGe for details.

Application Scenarios

  • General building demolition: Break slabs, foundations, walls, and structural elements in commercial and residential demolition.

  • Road and bridge work: Tear up asphalt pavement, concrete road surfaces, and bridge decks for repairs and replacement.

  • Utility and trenching: Break rock, hardpan, and concrete obstructions in utility trenches, pipeline work, and foundation digging.

  • Medium rock breaking: Fragment boulders and rock layers in quarry secondary breaking, site prep, and landscaping rock removal.

Hydraulic Requirements and Carrier Matching

Getting the hydraulics right is key to getting the most out of your M‑Series breaker. Each model has specific flow requirements from 80 to 170 L/min, with operating pressure from 140 to 180 bar. The auxiliary circuit needs a properly sized relief valve set to the breaker's max pressure, a shut‑off valve to isolate it when not in use, and hoses rated for the pressure. A case drain is recommended to keep back pressure from damaging the valve assembly and seals. Make sure your excavator's hydraulic cooling system can handle the extra load, especially if you're running in hot weather or doing continuous work.

When picking an M‑Series model, check that your excavator's weight falls within the carrier range, that your auxiliary flow is within the breaker's spec, and that your circuit can deliver the required pressure. Also verify that your machine's lift capacity can handle the breaker's service weight at the reach you'll be working at. Mounting brackets are custom‑built for each excavator make and model – quick coupler compatibility is available for both mechanical and hydraulic systems. When ordering, give us the excavator make and model, operating weight, auxiliary flow and pressure, pin‑to‑pin spacing, pin diameter, stick width, and coupler type if you're using one.

Maintenance

The M‑Series is simpler to maintain than traditional nitrogen‑charged breakers because there's no gas system to deal with – no charging, no pressure checks, no gas seals. Daily maintenance: grease the tool bushing every two to four hours with good breaker grease, and inspect the working tool and retaining pins for wear or damage. Check the front head bushing weekly and replace it when clearance exceeds the limit. Keep an eye on hydraulic hoses for leaks or chafing, and check through‑bolt torque periodically. Full service – seal replacement, piston inspection, valve overhaul, and bushing replacement – is recommended every 500‑1000 hours depending on how hard you're running it. Any qualified hydraulic tech can do this work without special breaker tools or nitrogen charging gear. TGEC stocks a full range of spare parts for all M‑Series models. The M‑Series works with all four standard hydraulic breaker chisel types: moil point, blunt tool, flat wedge, and conical point.

Request a Quote — M-Series Gas-Free Hydraulic Breaker

Tell us your excavator make and model, operating weight, auxiliary flow and pressure, primary application (general demolition, road work, utility, or medium rock breaking), preferred model or tool diameter, mounting or coupler type, chisel type, and quantity. Our team will confirm the right M‑Series model for your machine, verify hydraulic compatibility, supply the correct bracket and chisel, and send you a detailed quote. Dealers, contractors, and OEM customers welcome for volume orders, private‑label branding, and custom configurations.

Frequently Asked Questions

What is the M-Series gas-free hydraulic breaker?+

The M-Series gas-free hydraulic breaker is the mid-size line in TGEC fully-hydraulic breaker lineup, engineered for general demolition, road construction, utility work and medium rock breaking on excavators from 10 to 32 tons. It uses a fully-hydraulic operating principle that eliminates the nitrogen gas chamber entirely, replacing the traditional gas-assist return stroke with precision hydraulic valve control. The M-Series covers five models with service weights from 750 to 1650 kg, tool diameters from 100 to 140 mm, impact rates from 320 to 840 bpm and oil flow requirements from 80 to 170 L/min. It sits between the compact R-Series and heavy-duty V-Series in the TGEC gas-free breaker lineup.

What applications are suitable for the M-Series?+

The M-Series is suitable for general building demolition involving concrete slabs, foundations, walls and structural elements, road and bridge work including asphalt pavement removal and concrete road surface breaking, utility and trenching work for breaking rock, hardpan and concrete obstructions, and medium rock breaking for boulder fragmentation, quarry secondary breaking and site preparation. The balanced impact energy and frequency make it versatile for a range of material types from soft asphalt to medium-hard rock. The variable impact characteristic allows the breaker to adapt to different material conditions within the same job without manual adjustment.

What does gas-free mean in a hydraulic breaker?+

Gas-free means the breaker does not use a nitrogen gas chamber to assist the piston return stroke or control blow energy. Traditional hydraulic breakers use nitrogen gas in the accumulator to store energy and assist the piston return stroke, requiring periodic gas charging and pressure monitoring. A gas-free breaker uses hydraulic pressure alone to control both the power stroke and return stroke, with the breaker valve managing the timing and energy of each blow. The primary benefits include simplified maintenance with no nitrogen charging required, fewer potential failure points from gas seals and charging valves, and more consistent performance across varying temperatures and altitudes where nitrogen gas pressure can fluctuate.

What excavator sizes are compatible with the M-Series?+

The M-Series covers excavators from 10 to 32 tons across five models with overlapping carrier ranges. The TG-MS750 HB fits 10 to 17 ton excavators, the TG-MS1000 HB fits 12 to 21 ton machines, the TG-MS1200 HB fits 15 to 26 ton carriers, the TG-MS1500 HB fits 17 to 29 ton excavators, and the TG-MS1650 HB fits 19 to 32 ton machines. In addition to operating weight, the excavator must deliver the required auxiliary hydraulic flow ranging from 80 to 170 L/min depending on the model, and the lift capacity at working reach should be verified. Provide your excavator make, model and hydraulic specifications and our team can confirm the correct M-Series model.

What hydraulic requirements does the M-Series need?+

The M-Series requires auxiliary hydraulic flow ranging from 80 to 120 L/min for the smallest model to 130 to 170 L/min for the largest model, with operating pressure from 140 to 180 bar depending on the model. The auxiliary circuit should include a properly sized relief valve set to the manufacturer recommended maximum pressure, a shut-off valve for isolating the breaker, and hydraulic hoses rated for the maximum operating pressure. A case drain line is recommended to protect the hydraulic valve assembly and seals from back pressure. The excavator hydraulic cooling system should have sufficient capacity for the additional breaker load. The hydraulic oil should be clean and within the manufacturer recommended viscosity range, with a return line filter inspected and replaced regularly.

How does the M-Series differ from the R-Series and V-Series?+

All three series use the same fully-hydraulic gas-free operating principle, but they differ in size, impact energy and target applications. The R-Series is the compact-profile line covering 20 to 40 ton excavators with tool diameters from 70 to 85 mm, designed for general construction, demolition and site work. The M-Series is the mid-size line covering 10 to 32 ton excavators with tool diameters from 100 to 140 mm, offering balanced performance for general demolition, road work and medium rock breaking. The V-Series is the heavy-duty line covering 18 to 120 ton excavators with tool diameters from 122 to 214 mm, delivering maximum impact energy for heavy industrial demolition, quarry production, mining and major infrastructure rock excavation. The V-Series also features heavier housing construction and reinforced mounting brackets to handle higher impact forces.

What maintenance does the M-Series require?+

The M-Series has simplified maintenance compared with traditional nitrogen-charged breakers because the nitrogen gas system is eliminated. Daily maintenance includes greasing the tool bushing every two to four hours of operation and inspecting the working tool and retaining pins for wear or damage. The front head bushing should be inspected weekly and replaced when clearance exceeds the manufacturer limit. Hydraulic hoses should be inspected periodically for leaks or abrasion, and through-bolts checked for proper torque. Full service including seal replacement, piston inspection, valve overhaul and bushing replacement is recommended every 500 to 1000 hours depending on operating conditions. This service can be performed by any qualified hydraulic technician without specialized nitrogen charging equipment. TGEC supplies a full range of spare parts for all M-Series models.

What chisel types are available for the M-Series?+

The M-Series accepts all four standard hydraulic breaker chisel types. The moil point is the general-purpose tool for concrete demolition and rock breaking, with a pointed tip that concentrates impact energy for efficient fracturing. The blunt tool has a rounded tip for secondary crushing of oversized boulders and slag, distributing impact energy over a broader surface. The flat wedge has a wide blade for asphalt cutting and slab work, creating clean even break lines for pavement removal. The conical point is designed for penetrative breaking in medium-hard materials. All chisel types are available in the corresponding tool diameters from 100 to 140 mm to match each M-Series model.

Can TGEC provide custom mounting brackets for the M-Series?+

Yes. Every M-Series breaker can be supplied with a custom mounting bracket engineered for your specific excavator make, model and pin dimensions. We maintain bracket data for all major excavator brands including Caterpillar, Komatsu, Hitachi, Volvo, JCB, Kobelco, Doosan, Hyundai and many others. Both mechanical and hydraulic quick coupler compatibility is available. When ordering, provide the excavator make and model, operating weight, pin-to-pin spacing, pin diameter, stick width, and coupler type if applicable, and our engineering team will supply the correct mounting bracket for your machine.

Does TGEC offer OEM and private-label supply for the M-Series?+

Yes. TGEC offers comprehensive OEM and private-label programs for the M-Series and all other breaker configurations. OEM customers can configure breakers with their own brand name, color scheme, packaging and operator documentation, with flexible minimum order quantities and competitive volume pricing. We also provide bulk supply pricing for dealer inventory, dedicated account management, marketing support materials and priority production scheduling. All OEM and bulk-order units undergo the same rigorous quality control and testing as TGEC-branded breakers. We also supply genuine replacement parts and chisels in bulk for dealer service departments. Contact our sales team with your company details, target markets and estimated volume to receive a customized OEM or dealer program proposal.
Please make sure to include your phone number with the country code (e.g., 86 for China, 1 for USA).